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ERP can manage the many variables in a manufacturing environment often better than its workforce. Usually, the job schedule fits together and dispatch orders are transmitted to work cells throughout the plant without human intervention. If a problem is found on the expected delivery of any order, a planner is notified by the ERP system straight away. Real-time ERP automatically converts the purchase into several production jobs and schedules that work along with thousands of existing production jobs. ManufacturingĪ manufacturer receives a customer purchase order requesting delivery of a complex product in three weeks. The right materials are ready to be used by the right trade at exactly the right time and total cost of construction is reduced. The plumbing foreman gets a message on the mobile ERP app that all their material is ready for installation. The concrete deck for the third floor is hardened now and material handlers and crane operators know exactly what items need to be delivered, where they need delivering and who requires them. The material is also linked to the architect and engineering models for the building. Each is tagged with RFID or bar codes allowing the ERP system to link that particular item with the specific trade and group of ERP users that will require the item. Pipe assemblies, sheet metal, rebar, windows, and all variety of material is dropped off at a construction site as a building is erected. The distribution center is efficiently managed as the load is delivered where it will be stored or cross-docked to another outbound delivery.
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Thanks to lookup and delivery of information from real-time ERP processes, the driver’s time is efficiently managed because they do not need to stop at an office to check in. Guide: 70 features to look for in your new ERP A few seconds after passing the gate scanner, the truck is rolling and the driver is informed to take the trailer to the west side and dock number 47. The ERP system looks at the demand for those purchase orders and determines the optimal dock door for this delivery.
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That trailer ID is instantly matched in the database to an advance shipping notification (ASN) and then to several purchase orders expected from a supplier. As it passes the gate, scanners read the identification on the trailer and relay that information to the distribution ERP system. A semi tractor trailer truck pulls off the highway and begins driving up the road to a distribution center.
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